Vard Shipyards Romania - Tulcea

• ISO 9001:2015
• ISO 14001:2015
• ISO 45001:2018

• Established: 1975
• Total yard area: Shipyard Operation Phase I: 756 000 m²

• Main feed SY – 6 kV Sub-stations in SY – 6/0.4 kV/380 V – 220 V at 50 Hz/

• Length of ponton: 209.20 m​
• Breadth of Pontoon (MLD): 61.09 m​
• Breadth inside walls (MLD): 50.65 m​
• Depth of Pontoon (MLD): 10.1 m​
• Normal working draft: 7.0 m​
• Lifting capacity for transfer: 27 000 t​
• Docking capacity: 27 000 t​

• 500 m - Outfitting Quay no1 with 2 x 120 t gantry crane & 5 cranes of 15/50 to​
• 123 m - Outfitting Quay no2 with 1 x 15 t crane​
• 247 m - Outfitting and Commissioning Quay with 2 x 15 t crane​
• 870 m total length of the quay inside basin and to the river ​

• Integrated Workshop (piping, steel outfitting, mechanical) and warehouse
• Piping workshop
  
  Steel pipe area - 28 m x 100 m (2800 m²)
  Overhead cranes: 1 x 3,2 t, 1 x 5,0 t (UMT)
  CNC Pipe silos 29 rack capacity
  CNC Pipe bending machine: 1 x (DN25 - 100 mm) and 1 x (DN 100 to 350 mm)
  CNC Band Saw: 1 x (1,2 x 2,3 m), 1 x (1,7 x 2,4 m), 1 x (3,3 x 2,5 m ) 1 x (1,7 x 2,3 m)
  CNC Flame cutting machine D max 600 mm (saddle cuts insertion and branch)
  CNC MAG Welding machine (flange filet welding)
  CNC Roller conveyors
  
  Special pipe area - 20 m x 100 m (about 2000 m²)
  Pipe pressure test area
  Pipe high pressure washing cabin
  Pipe painting cabin
  Pipe paint dryer cabin
• Warehouse: 6 covered warehouses total area 15 800 m²
• Hull outfitting: locksmith, mechanical, galvanizing - total area 27 000 m²
• Electrical workshop and warehouse area: 4400 m²
• Outfitting and Commissioning Quay - 247 m
  Fume extractors
  Wastewater treatment facility
  Technical gases final distribution system
  Rack power distribution units for welding equipment
  Hoses, coupling and splitters (related to Fume extractors)
  Platforms for loading and access tower
  Warehouse, offices, toilets and canteen

• Hull workshop
  Plate handling & Treatment (shot blasting/primer), max. size: 12 000 mm, profile/bars: all ypes.
  CNC: 2 x ESAB (auto bevel), 2 x ECKERT (auto bevel), 1Koice, 1DOMI.
  1 x Kranendonk machine - rounding plate edges.
  2 x Panel lines length of 135 m and a width of 12 m.
  Overhead cranes: 3 x 75 t; 3 x 50 t.
  Press machine: 1 x 500 t and 1 x 1000 t (Thickness from 6 ~ 300 mm).
  Pin jig area: 2 x (14 m x 100 m).
  Fixed base: 7 x (14 m x 100 m).
  Rolling machine: Roll bending of 6000 mm length and 25 mm plates with diameter 2000 mm; Profile bending 250 t.
  Overhead cranes: 2 x 75 t; 4 x 50 t inside and 3 cranes 50 t outside.
• Painting workshop
  3 x Blasting & Painting: L x W x H: 41 m x 27.5 m x 25.5 m.
  2 x Blasting & Painting: L x W x H: 37 m x 27 m x 18 m.
  Max. dimensions for grand blocks: 40 m x 27 m x 25 m and approx. 1800 t

• Goliath crane 700 t, operation length over building berths 1 + 2 + 3 for 310 m
• Berth no. 1: 244 m long x 34 m, 165 to/lm capacity
• Berth no. 2: (including berth 3) 310 m long. x 34 m, 165 to/lm capacity
• Berth no. 4: 240 m long x 15,7 m, 33 to/lm capacity
• Berth no. 5 & 6: 203 m long x 15,7 m, 33 to/lm capacity

Transfer system
Modular hydraulic transefer system

Mobile cranes
2 x 120 t (PROMT-UMT)
8 x 50 t (PROMT-UMT)
4 x 15 t (PROMT-UMT)

Multi wheeler
1 x 228 t (L x W: 12,3 m x 5,0 m) h: 1550 mm / H: 2250 mm
1 x 380 t (L x W: 16,7 m x 6,0 m) h: 1540 mm / H: 2240 mm
SPMT 4 x 250 t (L x W: 8,4 m x 2,43 m) h: 1150 mm / H: 1850 mm

Forklifts
18 forklifts with the capacity from 1,4 t to 16 t